Solutions
fastHMI (Human Machine Interface)
fastHMI combines the functions of HMI and POP (Point of Production) to provide an intuitive, easy-to-understand interface between operators and equipment. It collects, formats, and combines data from various equipment to enable status monitoring and history management of the entire plant and each piece of equipment.
Benefit
Reduces development and maintenance time by using hs-HMI, our in-house HMI. Provides independent animation for each part of the equipment. Displays changes in analog data as real-time trends. Enables monitoring of the entire plant and each piece of equipment.
Conceptual Diagram
Various information generated by equipment (production results, equipment operation data, inspection/measurement data, etc.) is collected, recorded in a real-time database, and linked with MES/POP systems in real time. PLCs and equipment can also be controlled in real time according to MES/POP production orders. Real-time visibility into process status improves operator efficiency, and by helping you find and act on non-optimized or problematic processes, it minimizes problems and maximizes performance.
Hardware Configuration Diagram
Key features: real-time data collection by the I/O server (from production equipment, utilities, and inspection/measuring instruments) with real-time DB recording, integration with MES/POP systems, real-time monitoring (equipment status, alarms, malfunction warnings, etc.), real-time alerts such as SMS when issues occur, production/equipment condition settings, and equipment operation control.
Software Configuration Diagram
Data can be collected from most PLCs and controllers via serial and Ethernet communication. Data that requires history is stored in real time in hs-RTDB (real-time database), enabling later history and trend analysis of various data. hs-HMI visualizes the interface between operators and the system in real time, so operators can accurately assess the current situation and take the necessary action.
Main Screen
Process monitoring
Process monitoring
Process monitoring
Process monitoring
Process monitoring
Process monitoring
Benefits
Optimal Equipment Condition
- 24-hour equipment monitoring and control
- Alarms on abnormal conditions enable quick action
- Equipment status is recorded to files for later analysis and countermeasure discussions
Operational convenience
- Integrated equipment status monitoring enables standardized management, reducing risk and maintaining optimal and safe conditions
- Automatic equipment operation and a rich graphical user environment
Management Efficiency
- Built on proven automation technology and designed with future advances in mind, its structure allows functions to be added or performance to be improved simply by expanding the communication network and adding tags when new functions or higher loads are required, enabling organic, integrated management of the system.