Solutions
fastMES (Manufacturing Execution System)
fastMES is a manufacturing execution system that controls the shop floor so production proceeds according to plan, and collects and analyzes valuable shop-floor data on complex production activities in real time to help operators and managers make quick decisions.
Benefit
Conceptual Diagram
Hardware Configuration Diagram
Key features: integration with ERP systems such as SAP and Oracle, real-time process status monitoring, real-time trends of key process parameters via Industrial KIOSK, data integration using barcodes and RF-ID, and real-time LOT tracking with the LOT Traceability System (material receipt, production, shipment, etc.)
Process
Material supply and production plans are established and distributed according to business and sales plans, and the movement of materials and work-in-progress between processes is monitored. Real-time LOT tracking is also possible through defect management via quality control and overall flow control.
Software Configuration Diagram
fastMES has a stable architecture in which individual service modules and other external modules are combined with the MES Core in a standardized way. Even when the production environment or manufacturing methods are expanded or changed, you can respond quickly by configuring MES settings and making minor modifications.
Master Data Management
- Process code management
- Material / product code management
- Equipment Code Management
- Defect code management
- BOM management
- Parameter / Recipe Management
- Spec Management
- Supplier / Customer Management
- User / Operator Management
- System permissions management
- Code Master Management
Materials management
- Material receipt
- Incoming inspection
- Returns / Special acceptance
- Material issue
Production Planning
- Daily Production Planning
- LOT formation
- Route lookup
- Material Inventory Status
- Plan vs. actual
Production Performance
- WIP status
- Total Production Status
- Input / output vs. work orders
- Production efficiency
- Production monitoring
- LOT Tracking
Process management
- Work order inquiry
- Process Start / Complete
- Defect registration
- Process change
- WIP inquiry
- LOT Tracking
- LOT split / merge
- HOLD / HOLD Release
- Nonconformance report / inquiry
- Equipment monitoring
Equipment management
- Preventive maintenance management
- Mold & tool management
- Breakdown repair management
- Availability Rate
- Downtime status
- Equipment efficiency
Quality Management
- Defect status
- Parameter analysis
- Yield status
Tracking management
- LOT tracking management (forward tracing)
- LOT tracking management (backward tracing)
- Defect tracking management
- Manufacturing history tracking management
Shipping Management
- Goods Receipt
- Shipment instruction
- Shipment inspection
- Packing
- Shipment
- Returns
Main Screen
Real-time production status
Real-time production status
Real-time progress status
Shipment status monitoring chart
Monitoring product receipt status
Monitoring Monthly Production Status
Shipments vs. sales plan this month
Weekly production status monitoring
Benefits
- 85%
Improved real-time processing
- 74%
Reduced work input time
- 60%
Improved PL (product liability) law compliance
- 56%
Reduced paperwork
- 32%
Lead time reduction
- 25%
Reduced inventory holding rate
Operational Benefits
- Reduced lead time
- Improved real-time processing
- Increased worker productivity
- Reduced total production time
- Reduced work input time
- Improved PL (product liability) law compliance
- Reduced inventory
- Standardized work
- Improved product quality
- Reduced paperwork
- Decision Support
Business Benefits
- Improved product productivity
- Improved delivery reliability
- Improved quality
- Improved customer service
- Improved ROI through IT automation
- Asset growth
- Decision Support
- Reduced inventory cost
- Alignment between work orders and execution
- Reduced operating and production costs
- Reduced financial expenditure
- Reduced operating and production costs